PET/ALU/LDPE FOIL Laminate

PET/ALU/LDPE FOIL Laminate

The most economical and most-commonly used aluminum foil laminate in flexible packaging

PET/AL/LDPE Foil Laminate Materials

Durable, High Performance and Cost-effective

PET/AL/LDPE foil laminate proves to be one of the most reliable foil structures in the flexible packaging industry, offering durability, high performance, and cost-effectiveness for various food and daily products. The craftsmanship and quality control processes are being refined in our manufacturing plant to ensure this foil is produced with superior reliability against customers’ requirements.

Structure

PET film exhibits excellent printability, mechanical properties, processing stability, high-temperature resistance, and grease resistance, making it an ideal print film in the flexible packaging field. Aluminum foil is of the best barriper properties among all the substrate film materials. When these 3 layers are combined into finish foil laminate, it will be enabled with superior quality to provide best protection and preserve for the products.

PET-inks-ad-AL-ad-LDPE-foil-structure

The PET/AL/LDPE foils we produce are in full compliance
of FDA and BRC food regulations

Certificates

BRC Food Certificate

The BRCGS Global Standard Food Safety has set the benchmark for over 25 years. Adopted by over 22,000 sites in more than 130 countries, the standard is accepted by leading global brands and retailers.

FDA Compliance

We hereby commit our foil laminate will be in compliance with FDA regulations, and thir-party inspection is available on customer’s request.

All the film materials, adhesives, inks and solvents
we use are subjec to human food safety

Metallized paper is playing a more and more important role in compostable packages. As paper is considered the biodegradable materials which can degrade under so many nature conditions, so the compostable packages acheived with metallized paper are much flavored in the consumer market.

Human Food Safety

PET Film

The PET film we adapt are in compliance with EC and DFA regulations performed by SGS entity.

Aluminum Foil

This certificated is carried by NSF International against FDA 21 CFR 178.3910 and ASTM F963-11

LDPE Film

LDPE film is inspected by china institute to comply with food safety regulations.

Printing Inks

The printing inks used are certificated to comply with directive 2011/65/EU (RoHS).

Adhesives

The adhesives we use are certificated to comply with directive 2011/65/EU (RoHS).

Several printing techniques are available in our manufacturing plant to ensure the artwork design be prefertly achieved

Printing Techniques

Rotoravure Printing

Rotogravure printing produces high-quality images with excellent printing precision, high output speed at very effective costs.

Flexographic Printing

Flexographic printing is a modern version of letterpress printing and can be used on most materials.

Digital Printing

Digital printing offers flexible options for small-volume jobs and sample produce at lowest cost, without the making of print cylinders.

Several techniques are available in our plant, to combine these 3 layers together, achieving the ultimate favor for our customers

Multilayer Laminate Production

Dry Lamination

Dry lamination process combines two layers of substrate films together under the function of solvents.

Solvent-free Lamination

Solvent-free lamination is able to achieve higher operation speed, lower cost, and less environmental impact.

Extrusion Coating Lamination

Extrusion coating achives the combination of different layers by molten polymer, which can operate large orders at much lower cost.

Various package formats can be achieved to meet the paricular requirements of packaging, branding and sale.

Package Formats

Roll Foils

The foils are supplied in rolls, to run on the fill-form-seal lines at customer’s sites.

Flat Pouch

Flat pouches are convenient and cost-effective for low-capacity products, like spices and condiments.

Pillow Pouch

Premade pillow pouches are supplied to customer when he does not have a filling line.

Standup Doypack

Standup doypack is intended for a great self-standing profile and branding.

Side Folded Pouch

The side folded pouch is able to hold more products with the same dimensions.

Quad Seal Pouch

Quad seal pouch is able to create sharp body effect for the final filled package.

Block Bottom Pouch

More sturdy and re-sealable, block bottom pouches are widely popular for numerous products.

Bag-in-Box Pouch

Bag-in-box pouches are more flexible and cost-effective options for liquid products.

A set of accessories can be applied on the pouches,
to achieve the particular functions of each package

Accessories

Resealable Zipper

A re-sealable zipper is able to preserve the products for a longer time after the pouch is opened.

Spout & Closure

Better use experience is provided to the consumers by the spout & closure system.

Degassing Valve

Degassing valve works as an effective measure for modified air packaging.

Plastic Handle

Plastic handles provide convenience for the consumers when the package is heavy duty.

Carabiner hook

This carabiner hook provides flexibility and creativity for some products.

Plastic Straw

Plastic straw enables easy use for the consumers in the juice packaging

The rolls and pouches made of PET/AL/LDPE foil can run well on most of the packaging lines in the market

How to Fill

Horizontal Fill Machinery

Horizontal filling machines are designed to provide fast, precise, durable packaging solutions for numerous products, like biscuits, bakery products etc

Vertical Fill Machinery

Our foils can run well on most of the vertical filling machinery with easy form, fine sealing, and perfect appearance.

Premade Pouch Filling

The premade pouches are running at the gallop of the machine speed to maximize the production effeciency.

Spout Pouch Filling

Spout pouches are well accepted by numerous products, and can be filled on the filling machineries at high speed.

Manual Filling

Manual filling and sealing proves to be the lowest cost for any startup business.

The package should be strong protection for the inside products
during filling, transit and distribution.

Drop Test

Drop testing should be considered a very reliable way to check if the strength of PET/AL/LDPE foil pouch is sufficient to protect the products, as it simulates the way products fall off grocery shelves and the finished bag will undergo a sudden shock. 

In our daily quality control (QC) work, we perform drop tests on each order. Of course, the standard for this drop test should be decided based on customer needs.

Anti-Pressure Test

Anti-pressure test is conducted on our test equipment, which applies a certain pressure and period on the air-flushed bags, and see if they burst. It is able to provide exact data on the ultimate strength of the foil materials, and helps us to determine the exact materials and thickness against the requirement of the customer’s products.

Specific Migration Limits Test

Migration Test

This migration test is conducted on the foil materials that is brought into direct-contact with foods. As there are adhesives in the foil, plasticizer, additives and produce aids in the film materials that may bring hazards to human safety, this test is to have an assessment over the foils, and ensure it does not pose a risk to health.

This test can not be finished in our plant, and will have to be entrusted to third-party inspection entity, which is able to provide a sufficient evaluation against the specific regulations of EC, FDA, or any other legislations.

Laboratory tests are conducted in our site to grab the valuable data
of the foil performance

Laboratory Test

Our commitment to quality is evident in the regular laboratory tests we perform on substrate film and laminated foils. These tests provide valuable data that not only help us determine the best film materials for our customers’ requirements but also form the basis for refining our craftsmanship and QC work. This ensures we meet the stringent needs of the market, giving you confidence in our packages.

Test Items

Barrier Performance

to well preserve the freshness and aroma of the products

Tensile Strength

Maximum load that a material can support without fracture

Elongation Rate

the percentage a film will distort or stretch before breaking

Anti-puncture Strength

the ability of a material to resist punctures or piercings.

Burst Strength Test

the amount of force required to burst a film material

Sealing Strength

the force to separate a test strip of material containing a seal

Sealing Conditions Test

the temperature, time and pressure needed to seal a material

Tear Strength

to measure a material’s resistance to tearing

Anti-pressure Ability

The pressure and time needed to burst an inflated package

Coefficient of Friction

the ability of the film to slide against itself or another surface

Solvent Leftover

The amount of solvents left in the foil laminate during production

Peel Strength

the force needed to separate the different layers of the foil laminate

The values of the laboratory tests are stipulated in the Technical Data Sheet,
along with the test videos

Technical Data Sheet

We are trying to make the best use of PET/AL/LDPE foil materials and do the best for our customers.

PET/AL/LDPE foil laminates are finding more applications in our daily life

Fourishing Applications

We are glad to share our knowledge and experience regarding the application of PET/Al/LDPE foil laminate for each products, and you may read it in details and welcome to reach us whenever you have any questions. We are sure to be of the best assistance for your packaging needs.

Coffee
Milk Powder
Nutrition
Tomato Ketchup
Juice
Collagen
Snacks
Condiments
Dry Nuts
Yogurt
Probiotics Tablets
Baby Foods
Fruit Jam
Tea
Medicine
Pet Foods
Sunscreen
Milk

We are offering more sustainable options than PET/AL/LDPE foil
to help customers build a more eco-friendly branding and business

Alernative Sustainable Options

MDOPE/AVMOPE25/PE70 Foil

Artwork can be printed on MDO-PE film, which is an alternative print substrate of PET film.

KPT/MKPT/PLA+PBAT Foil

PVDC Coated Cellulose film is of as good printability as PET film, and the lining layer can be PBS for home compostable packages.

FUTURE PROSPECTS

An increasingly sustainable future

As environmental concerns grow, more and more companies are looking for eco-friendly and sustainable alternatives to traditional plastics. Protecting the environment requires far-reaching projects, that’s why Tongli is always looking for new ways to improve. Lucky for us, we now live in a world where it becomes easier to source sustainable materials, and now we are moving steadily to a more sustainable future.

Keep in close touch with updates on coffee packaging